Services

Comprehensive Services for Complex Products

Intervala specializes in manufacturing highly complex products and systems. Our design-for-manufacturing approach ensures that every product is engineered for quality, reliability, and scalability from the start. We offer a full spectrum of services – all tailored to deliver maximum value to our customers. These capabilities are reinforced by robust aftermarket support, so partnerships extend well beyond initial production. 

Operational Excellence

By combining PCBA, electromechanical, cable and harness, machining and system assembly in one facility:

We follow a structured process to analyze cost and create value for you. Our team employs the latest tools and techniques to ensure operating effectiveness. We use PFMEA to maintain consistent outputs, Six Sigma methodologies for problem solving, and statistical process control tools to monitor processes.

Design Engineering

We bridge concept and production with electrical, mechanical, and systems design that optimizes cost, performance, and manufacturability.

Electrical, mechanical, and systems design expertise spanning complex assemblies and embedded technologies

Advanced PCB layout and component selection supported by leading design tools (OrCAD®, SOLIDWORKS®, AutoCAD®)

Specialized knowledge in optics, cameras, and high-performance embedded systems

Formal DFx reviews with Valor® software to optimize manufacturability, quality, and cost efficiency

Focus on cost reduction and avoidance strategies without compromising performance

Engineering Test Services

Custom ICT, functional, and stress testing solutions verify product reliability and compliance at every stage of production.

Custom development of flying probe, in-circuit test (ICT), and functional test systems

Environmental stress screening (ESS) for durability and long-term reliability

Automated and scalable testing powered by LabVIEW programming

Design and build of both automated and manual test fixtures

Full compliance documentation to meet regulatory and customer requirements

New Product Introduction (NPI)

Our structured NPI process accelerates ramp-up, reduces risk, and ensures new products are production-ready from the start.

Structured process from prototype to full production for smooth ramp-up

Early design reviews that identify quality, cost, and manufacturability improvements

Rapid prototyping and pilot builds to validate performance before scaling

Dedicated NPI engineering team ensures minimal risk and faster time-to-market

Integration with supply chain and quality systems for seamless transition

Process Engineering

We design and refine manufacturing processes that maximize efficiency, repeatability, and long-term quality.

State-of-the-art production processes designed for repeatability and efficiency

Real-time monitoring and continuous improvement to enhance yields

Automation strategies that reduce manual variability and improve throughput

Data-driven process validation to ensure compliance with industry standards

Flexible solutions that scale from low-volume prototypes to high-volume production

Lifecycle & Component Engineering

Proactive lifecycle management reduces obsolescence risk and ensures products remain viable and compliant throughout their life.

In-depth component lifecycle analysis to ensure long-term product viability

Proactive identification of obsolete or high-risk components

Compliance expertise in RoHS, REACH, and other regulatory standards

Analytics for country of origin and environmental reporting requirements

Ongoing support to extend product life and reduce risk of costly redesigns

Supply Chain Management

Creative sourcing and decades of supplier relationships and automated procurement processes keep materials flowing and production on track.

Strategic sourcing through decades-long partnerships with tier-1 distributors and global suppliers

Regional sourcing strategies balance cost efficiency with lead time and flexibility

Supplier selection and qualification processes that ensure quality and reliability

Automated procurement systems improve efficiency and reduce risk of shortages

Proactive risk management, from price volatility to global supply chain disruptions

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